Every warehouse has its own rhythm, but if picking is part of the process, you know just how quickly small inefficiencies add up. A little extra walking here, a few seconds fumbling there—and suddenly, you’re behind for the day. The right material handling solutions won’t just keep orders moving; they’ll help your team work smarter, not harder.
Start with a Better Layout
You can’t fix picking problems without looking at the layout first. That doesn’t mean rebuilding from scratch. Sometimes, it’s just a matter of repositioning fast-moving items closer to pack stations or rearranging shelving to shorten common routes. A thoughtful floor plan reduces footsteps, confusion, and fatigue.
Zone picking is another simple tactic that pays off. Divide the space so workers stay in a specific area, then consolidate orders later. You cut back on travel time and make the process easier to manage during high-volume stretches.
Use Equipment That Works With You
Basic equipment upgrades can go a long way. Mobile picking carts designed with built-in sorting features save time and reduce errors. Some include tech integrations—like barcode scanners or small monitors—that help workers stay on task without carrying a separate device.
Lift tables and height-adjustable workstations can make repetitive tasks easier on the body. When employees don’t have to bend or stretch for every pick, they move faster and stay more focused. You don’t have to automate to improve—you just need the right support at each step.
Storage That Speeds Things Up
The way inventory is stored matters just as much as how it’s picked. Shelf spacing, bin size, and labeling systems all contribute to how quickly someone can find what they need. Invest in racking that fits your product—not the other way around. And don’t underestimate good signage and consistent organization. Time lost searching for product is time you don’t get back.
Don’t Go It Alone
Every warehouse is different. Picking challenges aren’t one-size-fits-all, and neither are the solutions. That’s why working with a partner who understands your flow, your team, and your space can make all the difference. A quick walkthrough with the right expert can reveal small changes that bring big results.
Because in the end, faster picking doesn’t come from rushing—it comes from designing a system that makes each step easier to get right.